A refrigerated van offers flexibility for a wide range of businesses. They are commonly used by food delivery companies, caterers, florists, pharmaceutical companies and many more. Purchasing a refrigerated van isn’t always the best option for your business, sometimes it makes more sense to convert an existing van in your fleet into a refrigerated van.
Whether you’re looking to transport perishable goods or keep temperature-sensitive products fresh during transit, a refrigerated van conversion can provide the solution you need. In this comprehensive guide, we’ll walk you through the essential steps to successfully convert a van into a refrigerated van.
Choose the right van
The first step in the conversion process is choosing a suitable van. Consider factors such as the size, loading capacity, and fuel efficiency, ensuring that the van can accommodate your refrigeration needs while remaining practical for daily use.
Remember that the insulation requirements will reduce the overall capacity of your van, so make sure you choose one with more space than you think you will require.
Identify the specific temperature requirements for your products, whether it’s chilled, frozen, or multi-temperature storage. This information will dictate the type and capacity of the refrigeration unit needed for your conversion.
Choose a refrigeration unit
There are various types of refrigeration systems available for van conversions, including:
- Direct Drive: Utilises the van’s engine to power the refrigeration unit, offering simplicity and reliability.
- Standalone: Independent refrigeration units powered by an external power source, such as a generator.
- Hybrid: Combines elements of direct drive and standalone systems for flexibility and efficiency.
Don’t forget about insulation and panelling
You will need to insulate the interior of the van to maintain consistent temperatures and maximise energy efficiency. This is one area where you don’t want to skimp. You should always use high-quality insulation materials such as polyurethane foam or extruded polystyrene, ensuring complete coverage of walls, ceiling, and floor
How to convert a van into a refrigerated van
Once you have chosen your van, refrigeration unit and insulation, it’s time to start the conversion.
Install the refrigeration unit
Mount the refrigeration unit securely in the cargo area of the van, ensuring proper ventilation and access for maintenance. Follow manufacturer guidelines for installation and connect the unit to the van’s power source or an external power supply.
Install temperature controls and sensors
Install a temperature monitoring and control system to regulate the interior temperature of the refrigerated van. Choose a system with remote monitoring capabilities, allowing you to track temperature fluctuations and receive alerts in real-time.
Customise your installation
Customise your refrigerated van with features such as interior lighting, shelving, and racking to optimise storage space and organisation. Consider installing a ramp or liftgate for easy loading and unloading of goods, enhancing efficiency and safety.
Testing the system
Once the conversion is complete, thoroughly test the refrigeration system to ensure proper operation and temperature stability. Conduct test runs in various operating conditions to identify any potential issues or adjustments needed. Obtain any necessary certifications or approvals for compliance with industry standards and regulations.
Ongoing maintenance and training
Regular maintenance is essential to keep your refrigerated van in optimal condition. Schedule routine inspections and servicing of the refrigeration unit, insulation, and other components to prevent breakdowns and prolong the lifespan of your conversion.
You’ll also need to consider how you will train your drivers and operators in the proper use and maintenance of the refrigerated van, including temperature monitoring, loading procedures, and emergency protocols. Emphasise the importance of food safety and compliance with relevant regulations.
Closing thoughts
By following these steps and investing in a quality refrigeration conversion, you can transform a standard van into a reliable and efficient refrigerated vehicle tailored to your specific business needs. Whether you’re delivering fresh produce, transporting pharmaceuticals, or catering events, a well-designed refrigerated van conversion ensures that your goods remain fresh and safe throughout the journey.
